Introduction
This battery formation technology significantly increases the speed and effectiveness of the formation process, while reducing energy costs.
Time saving: formation of AGM batteries in 6 hrs
Electrical Power saving 30%
All cells formatted uniformly
Specifications
Capacity per chamber starter batteries: 128 to 160 batteries
Cycle time: 110Ah AGM battery = 6 hours plus load/de-load
Inner chamber dimension: Ø1.784 mm x 9.840mm
Outer chamber dimension: 10,9m x 2,5m x 4,1m
Vacuum pump dimension: 1.826mm x 1.054mm x 932mm
Vacuum pump power: 400/690 V 50Hz, 30 kW
Door motor power: 400V/3 phase/2kW
Cool water for pump: 3m3/h; < 20°C
Tap water for chamber: 15m3/h, > 2 bar
Charging voltage range: 0-400V
Chamber charging example:
2 cabinets with 4 strings with 32 batteries per string;
Specifications of each formation charger 500V*240A =120KW
Problems
Standard Conventional Formation Technologies
Uneven formation of cells 1 and 6 versus cells 2 - 5
Micro-shorts from discharging prior to current
Excess energy needed due limitation of water-cooling
AGM batteries require time-consuming vacuum filling
Ventilation needed
Possible fire or explosion danger
Waste of acid for 2 shot formation
Acidic vapor loss plus water bath evaporation
HPL Solution
Our Product
Time saving: formation of AGM batteries in 6 hrs
Electrical Power saving 30%
All cells formatted uniformly
Eliminates micro-shorts
No gas bubbles, lowers internal resistance
No vacuum filling for AGM required
No acid fog - No need for ventilation
All process water recycled